Pit Boss Igniter Troubleshooting: A Comprehensive Guide to Repair or Replacement

chineseportal 07/09/2023

0 4 minutes read

Your pellet grill is a game-changer. Whether you’re slow-cooking a succulent steak or pork belly, you no longer have to babysit your grill all day long! This means more time to relax, play with the kids, or enjoy a cold beer when your guests arrive!

However, like any Pit Boss grill, you may encounter mechanical issues from time to time. These grills rely on electricity to power the auger, making them susceptible to problems that charcoal grills wouldn’t have.

One common issue that some people experience is an igniter problem where the pellet grill fails to ignite. But worry not! In this article, we’ll provide you with a troubleshooting guide to fix this issue. We’ll explain the reasons behind the igniter malfunction and guide you on how to achieve proper ignition.

Table of Contents

Reasons Why the Pit Boss Igniter Isn’t Working and How to Fix It

When it comes to the igniter problem in your Pit Boss grill, it’s usually caused by a blown fuse, a faulty control board, or loose connections. To accurately diagnose the issue with your pellet grill, we need to examine a few components.

Examine the Wire Connections Between the Control Board and Igniter Wires

Insecure connections often contribute to manual ignition problems. If you suspect faulty wires, it’s recommended to reach out to Pit Boss customer care as it may be a quality control issue.

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To check the wiring connection, remove the control board screen and inspect the wires to ensure they align with the corresponding plugs. Pit Boss utilizes a color-coding system, making it easy to identify any accidental misconnections.

Plug the Pit Boss Grill Directly Into an Electrical Outlet Without an Extension Cord

Most Pit Boss pellet grills work with almost any wall outlet, but sometimes the outlet itself may be faulty. To test the outlet, plug your Pit Boss grill directly into a 110v outlet without using an extension cord. If you encounter any issues with the outlet, it’s advisable to call an electrician for assistance.

Get a Hot Rod Igniter Replacement

Grill igniters have a finite lifespan. If you’ve checked all the components mentioned above and the issue persists, it’s likely time to replace the igniter for proper ignition.

If your grill fails to light up within 18 months of purchasing it, you can reach out to Pit Boss customer service. They can help troubleshoot common issues and potentially provide a replacement. However, be aware that their customer care team may be slow to respond by phone.

Fortunately, Pit Boss offers a 5-year warranty replacement on certain parts. Making warranty claims for a new part for your Pit Boss pellet grill is usually a smooth process. Pit Boss customer care is generally responsive when it comes to manufacturer defects. Alternatively, you can also purchase a hot rod igniter kit online as a cost-effective backup if something goes wrong.

How to Replace the Pit Boss Igniter

So, if you have received the hot rod ignitor kit replacement, here’s a step-by-step guide to help you replace and install it onto your Pit Boss grill. You’ll need a Phillips head screwdriver and a little bit of know-how.

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Before replacing the igniter, make sure to vacuum any ash buildup in the burn pot. Remove the grill lid and empty all the pellets from the hopper.

Now, with the new hot rod ignitor in hand, you’re ready to replace the old one:

Slide out the flame broiler and cooking grates from the wood pellet grill to access the pellet burn pot.
Unscrew the four Phillips head screws holding the burn pot together. Turn the burn pot and carefully remove it from the grill.
Unscrew the set screw that secures the hot rod ignitor in place. Loosen the screw counterclockwise and remove the igniter.
Feed the igniter through the grill’s burn tube.
Remove the plate under the grill hopper by unscrewing the six screws that hold it together.
Pull the igniter wires back through the burn tube and out of the wood pellet grill.
Cut the zip ties that secure the wires.
Disconnect the hot rod ignitor from the purple and white wires and remove it from the grill.
Reverse the above process to install the new hot rod ignitor kit. Connect it to the wires and place it in the grill.
Reattach the pellet burn pot and the plate under the hopper.
Insert the ignitor tube into the burn pot, leaving approximately 1/4 to 1/2 inch exposed inside the pot.
Tighten the set screw to secure the igniter.
Reinsert the burn pot and screws.

Now that you’ve successfully installed the hot rod ignitor kit replacement, turn on your pellet grill and ensure that everything is working properly.

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Throughout the lifespan of your grill, you may encounter other issues such as temperature control or additional igniter problems. In such cases, start by checking the connections and components of your wood pellet grill. If the issue persists, don’t hesitate to contact Pit Boss customer care for further assistance or to inquire about a replacement hot rod ignitor kit.